Relevant Market:
Primarily used for drilling tube plate, clapboard, flange and huge plate in petrochemical, boiler, wind electrical power, flange industries and also for connection plates in developing, bridge, heat trade, iron tower industries.
Solution attribute:
1. Hefty-load linear roller information pairs are equipped on two sides of the equipment mattress respectively. The longitudinal movement of the gantry’s two sides is pushed synchronously by way of AC servo motor and exact ballscrew pair of massive pitch.
2. Two movable slides are outfitted on the cross beam of gantry. The sliders are guided by two linear roller guidebook pairs and driven by AC servo motor and exact ballscrew pair of large pitch respectively.
three. The slides on the cross beam are geared up with vertical CNC feeding ram-sort drilling spindle, which adopts special conversion motor with large load for spindle. The motor drives the spindle by means of synchronous belt. The drilling spindle adopts ZheJiang precision spindle (innercooling) with disk spring automatic broach system, hydraulic cylinder loosing cutter, quite practical to change shank.
four. The device is equipped with hydraulic technique to end the hydraulic equilibrium of vertical ram and hydraulic cutter loosing of spindle.
five. It adopts FAGOR8055 CNC method of Spain, geared up with RS232 interface and Lcd display screen. The automated programming supplied can not only make processing programs automatically, but also preview hole situation just before drilling.
six.It is geared up with chain-plate type automated chip-conveyor and chip assortment trolley. The cooling technique is geared up with paper filer, higher-pressure innercooling pump and lower-pressure outercooling pump, which are employed for innercooling or outercooling of cutter.
Specifications:
Model | TPHD2571 | TPHD2525 | TPHD3030 | |||
Max. workpiece size | 2000x2000mm | 2500x2500mm | 3000x3000mm | |||
Max thickness | 250mm | |||||
Perform table | Width of T slot | 28/500mm | ||||
Vertical slide type drill head | Amount | One or far more (By customer’s request) | ||||
Main spindle taper gap | BT50 | |||||
Max drill diameter(frequent carbon steel) | φ40mm (Carbide drill) | |||||
φ50mm (Large velocity steel twist drill) | ||||||
Major spindle pace | thirty-3000r/min | |||||
Motor electrical power of spindle | 22kW | |||||
(X axis) Gantry longitudinal move |
Max. stroke | 2000mm | 2500mm | 3000mm | ||
Shifting velocity of X axis | -8m/min | |||||
Servo motor electricity of X axis/torque | 3kW/28.4Nm | |||||
(Y axis) Energy head transversal transfer |
Max stroke | 2000mm | 2500mm | 3000mm | ||
Relocating speed of Y axis | -8m/min | |||||
Servo motor power of Y axis/torque | 3kW/28.4Nm | |||||
(Z axis) Vertical slider feeding |
Stroke of Z axis | 500mm | ||||
Feeding speed of Z axis | -5m/min | |||||
Servo motor electricity of Z axis/torque | 3kW/28.4Nm | |||||
Positioning precision | X/Y axis | ≤0.08mm/ Entire duration | ||||
Re-positioning precision | X/Y axis | ≤0.04mm | ||||
CZPT system | CZPT pump force/stream fee | 6.5MPa /25L/min | ||||
CZPT pump motor power | 3kW | |||||
Pneumatic technique | Compressed air pressure | ≥0.4MPa | ||||
Scrap cleaner and cooling | Scrap cleaner type | Plate chain sort | ||||
Qty. scrap cleaner | 1 | |||||
Scrap cleaner speed | 1m/min | |||||
Motor power of scrap cleaner | .75kW | |||||
Motor energy of internal cooling drinking water pump | 3kW | |||||
Motor electricity of Outer cooling h2o pump | .75kW | |||||
Automatic lubricating technique | Lubrication force | 2MPa | ||||
Lubrication position oil injecting quantity | .1mL | |||||
Lubrication interval | 6-10min | |||||
CZPT method | CNC method | FAGOR8055 or SIEMENS | ||||
CNC axis NO. | four | |||||
General dimension | LxWxH | About 5.2X5.1×3.6m | About 5.7X5.6X3.6m | About 6.2X6.1X3.6m | ||
Weight | About 30t | About 35t | About 40t |
Main Components List:
NO. | item | model | Company |
Main electric factors | |||
1 | CNC program | 8055 | Spain FAGOR |
two | Servo motor | MGMA302P1G | Panasonic |
Servo driver | MFDDTB32A | ||
three | Servo motor | MGMA302P1H | |
Servo driver | MFDDTB32A | ||
4 | Variable frequency motor for spindle | YPNC-50-22-4-B/B5 | ZheJiang Senlima |
5 | frequency transducer of spindle | 22kw | Germany Siemens |
6 | lower-voltage apparatus | ALL | German SIEMENS or France |
7 | Business personal computer | Lcd | China Lenovo |
8 | Proximity switch | Generally open up | AUTONICS |
9 | Generally shut | ||
Principal hydraulic parts | |||
1 | magnetic valve | All | ATOS Italy |
two | CZPT cutter receding cylinder | H1000(S=twenty) | ZheJiang |
primary mechanical components | |||
one | spindle | BT50 | ZheJiang KENTURN/ ZheJiang Xutai |
2 | Electrical power head bearing | All | Japan NSK |
3 | ball-screw | All | ZheJiang HIWIN or TBI |
four | CZPT guide | X/Y axis | ZheJiang HIWIN or PMI |
five | CZPT information | Z axis | Switzerland SCHNEEBERGER |
six | cable drag chain | All | Germany IGUS |
CZPT Parts Checklist
No. | Identify | Product | Qty. | Remark |
Case 1 | ||||
one | Proximity swap | Normal open | 1 | AUTONICS |
2 | Proximity swap | Regular shut | one | AUTONICS |
three | Indexable insert drill | 880-D2500L25-05 | 1 | SANDVIK |
4 | Indexable middle blade | 880-05 03 05H-C-GM 1044 | 5 | SANDVIK |
5 | Indexable surrounding blade | 880-05 03 W05H-P-GM 4571 | 5 | SANDVIK |
six | Special screw for blade | one | SANDVIK | |
seven | Little bit extension | A2B27-fifty twenty five 090 | one | SANDVIK |
eight | CZPT collet | A2B14-fifty 25 a hundred | 1 | SANDVIK |
nine | CZPT jacket | 393.fourteen-twenty five 120 | 1 | SANDVIK |
10 | BT Oblique shank drill sleeve | BT50xMT4 | 1 | Manufactured IN CHINA |
eleven | HSS twist drill | ¢50 | 1 | Manufactured IN CHINA |
12 | Carbide-tipped milling cutter | ¢12 | one | Created IN CHINA |
thirteen | Pop-rivet | BT50, 45°center cooling | 2 | Manufactured IN CHINA |
14 | Pop-rivet | BT50, 45° | two | Created IN CHINA |
fifteen | Photoelectric edge finder | OP-twenty | one | ZheJiang SYIC |
16 | BT/ER finish mill chuck | BT50x ER32-80 | 1 | ZheJiang SYIC |
seventeen | CZPT jacket | ER32-20 | one | ZheJiang SYIC |
18 | Socket head wrench | one set | WALTON | |
19 | Adjustable spanner | 300mm | one | WALTON |
20 | Spanner | seventeen-19 | one | WALTON |
21 | Screwdriver | – | 1 | WALTON |
22 | Screwdriver | + | one | WALTON |
23 | Standby paint | Yellow, grey | 2 | |
24 | Air gun | 1 | ||
twenty five | Operation guide | 1 | ||
26 | FAGOR 8055 operation handbook | 1 | ||
27 | FAGOR 8055 programming handbook | one | ||
28 | FAGOR 8055 error troubleshooting guide | one | ||
29 | Packing checklist | one | ||
thirty | Certification of conformity | one | ||
31 | CZPT parts listing | 1 | ||
Circumstance 2 | ||||
one | Contour block | 150 mm x100 mm x50 mm | fifteen | |
2 | T block | M20 | ten | |
three | Pressing plate | 10 | ||
four | CZPT end stud | M20,300mm | 5 | |
five | CZPT end stud | M20,400mm | five | |
6 | Hex nut | M20 | 20 | |
Scenario three | ||||
one | Floor anchor | B2, 450mm | eight | |
two | Floor anchor cover plate | 8 | ||
3 | Ground anchor spanner | 1set | ||
4 | Adjustable pad metal | S85-2(200mmx100mmx80mm), M16 | twenty sets | |
5 | Basis bolt | M24x500(GB/T 799) | twenty | |
6 | Hex nut | M24 | forty | |
seven | Facet best-plate | GZX2571.one-12 | 12 | |
8 | Hex screw | M20x100 | twelve | |
9 | Hex nut | M20 | 12 |